Case Studies

Introduction of systems and solutions adopted

Case Studies

Introduction of systems and solutions adopted

Logistics solutions

LOGISTEED Central Japan, Ltd.

De-palletizer for loading cases into sorting machine

Industry: Logistics solutions provider
Start of operation: June 2022
Overview: Contributed to increase productivity by loading large quantities of cased beverages to sorting lines at a distribution center for drugstores.

User needs
 
  • Automate loading of heavy cases into sorting system, as it is difficult to secure staff for heavy lifting.
  • Implement equipment capable of handling packages of various weights and strengths safely and accurately without reducing productivity.
  • Minimize impact on existing warehouse space.
Solutions / Results
 
  • Automated operations without adding any processes by combining a pallet distribution and discharging mechanism with a merging mechanism to existing conveyor specifications.
  • De-palletization of perforated boxes with dual-side grip + horizontal retracting structure.
  • Designed to fit existing warehouse layout, taking up as little space as possible.
  • High versatility and productivity achieved through masterless + 2 piece de-palletizing.
User needs
 
  • Automate loading of heavy cases into sorting system, as it is difficult to secure staff for heavy lifting.
  • Implement equipment capable of handling packages of various weights and strengths safely and accurately without reducing productivity.
  • Minimize impact on existing warehouse space.
Solutions / Results
 
  • Automated operations without adding any processes by combining a pallet distribution and discharging mechanism with a merging mechanism to existing conveyor specifications.
  • De-palletization of perforated boxes with dual-side grip + horizontal retracting structure.
  • Designed to fit existing warehouse layout, taking up as little space as possible.
  • High versatility and productivity achieved through masterless + 2 piece de-palletizing.

SBS Toshiba Logistics Corporation

Goods-to-Person Autonomous Mobile Robot system for 3PL picking operations

Industry: Warehousing, transportation, logistics consulting
Start of operation: March 2021
Overview: Contributed to overall improvement of picking operations at 3PL distribution center.

User needs
 
  • Respond to labor shortages (operator/labor saving).
  • Increase productivity of picking work.
Solutions / Results
 
  • Automated work process and saved labor.
  • Increased productivity by reducing workload and time.
User needs
 
  • Respond to labor shortages (operator/labor saving).
  • Increase productivity of picking work.
Solutions / Results
 
  • Automated work process and saved labor.
  • Increased productivity by reducing workload and time.

Senko Co., Ltd.

De-palletizer for Kazo PD Center

Industry: Warehousing, transportation, logistics consulting
Start of operation: February 2021
Overview: Contributed to automation of sorting line for Kazo PD center, which covers the entire metropolitan area.

User needs
 
  • Automate loading of heavy cases into sorting system, as it is difficult to secure staff for heavy lifting.
  • Space limitation for installing equipment.
Solutions / Results
 
  • Automated a wide variety of case picking and loading tasks with the de-palletizer.
  • Installed without interfering existing work passages and flows, through space-saving and plug & play design.
User needs
 
  • Automate loading of heavy cases into sorting system, as it is difficult to secure staff for heavy lifting.
  • Space limitation for installing equipment.
Solutions / Results
 
  • Automated a wide variety of case picking and loading tasks with the de-palletizer.
  • Installed without interfering existing work passages and flows, through space-saving and plug & play design.

Major retail company

High-speed depalletizing of heavy cases and automated pallet transportation

Industry: Retail
Start of operation: February 2019
Overview: Contributed to reducing workload and optimizing allocation of resources through automating the unloading process of beverage cases at a delivery depot.

*The images are for reference only.

User needs
 
  • Automate loading of heavy cases into sorting system, as it is difficult to secure staff for heavy lifting.
  • Reduction of waiting time and hours spent for forklift operators to transport pallets.
  • Automatic labelling of cases.
Solutions / Results
 
  • Automated case picking and loading of approximately 2,000 pallets/month with the de-palletizer.
  • Saved labor on distribution and collection of pallets by integrating pallet conveyors and magazines (stacker) with robots.
  • Automated post process labeling by sorting case orientations after unloading.
User needs
 
  • Automate loading of heavy cases into sorting system, as it is difficult to secure staff for heavy lifting.
  • Reduction of waiting time and hours spent for forklift operators to transport pallets.
  • Automatic labelling of cases.
Solutions / Results
 
  • Automated case picking and loading of approximately 2,000 pallets/month with the de-palletizer.
  • Saved labor on distribution and collection of pallets by integrating pallet conveyors and magazines (stacker) with robots.
  • Automated post process labeling by sorting case orientations after unloading.